Maintenance Manager
Company: Zeon Chemicals
Location: Hattiesburg
Posted on: May 2, 2024
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Job Description:
Zeon Chemicals
Who We Are:Do you want to work for a company named to the Best
Places to Work in Rubber and Plastics in 2024? Zeon Chemicals is
the leading developer and supplier of innovative polymers,
including synthetic elastomers and specialty chemicals and other
selected products used in countless applications worldwide. We
develop superior elastomers for the hottest parts of automotive
engines, polymers for longer lasting laser printer rolls, and
synthetic rubber to survive oil wells' most aggressive fluids. Our
team is outstanding at what they do, and we enjoy a great company
culture and work environment. This combination truly makes us a
best place to work!Purpose:This position manages the maintenance
and engineering operations of the Mississippi plant to ensure the
company's business, economic and compliance targets are met.Job
Functions/Accountabilities (Essential & Marginal):Essential Job
Functions:LeadershipUnder the direction of the Plant Manager, sets
tactical and strategic direction for the maintenance
department.Provides SHE (Safety/Health/Environmental) leadership
and direction by actively and positively supporting and developing
initiatives for SHE improvement.Ensures safe operation of
maintenance team providing training and enforcing safety rules and
procedures.Strives to lower manufacturing costs by identifying and
championing reliability improvements to reduce maintenance cost and
downtime; identify and execute cost reduction projects; identify
and execute energy reduction projects and obtain maximum
productivity of personnel.Accurately evaluate employee performance,
coaching as necessary to achieve optimum potential.Manages
maintenance work planning/scheduling processes. Develop, implement,
and track processes/procedures/metrics.Manages site maintenance and
storeroom costs/budget.Identifies ideas and execute initiatives to
improve operational performanceManages turnaround planning and
execution process, including equipment overhauls and major
inspection / maintenance activities.Develops strategy to improve
and achieve world class maintenance & reliability
performance.Aligns maintenance and reliability performance
indicators with overall business objectives.Oversees contractor
activities to ensure they comply with established company
standards.Develops, manages, and executes capital and expense
projects throughout the plant site from ideation through execution,
ensuring startups are safe, on time and within the approved project
cost.Identify, develop and execute cost reduction
projects.Identify, develop and execute projects to lower the carbon
footprint of the site.Monitors and ensures integrity of the
physical plant (buildings, roofs, etc.)Works in concert with plant
and corporate staff to develop annual budgets, capital expenditure
plans, environmental compliance, hazardous waste reduction, process
and equipment improvements, new product development, unit goals,
personnel training and the organization and implementation of new
systems.Participates in the development and execution of the
plant's capital spending budget.In conjunction SHE partner,
effectively manages the LDAR program.Continuously seek ways to
improve performance of our plant's operation and ensure customer's
(both internal and external) needs are met.Mechanical
ReliabilityProvides tools and work processes to maximize plant
uptime and minimize maintenance costs by improving equipment
mean-time-between-failure and mean-time-to-repair rates.Ensures
planned maintenance inspections (PM/PdM/MI) are completed in
accordance with established schedules.Monitors and executes upon
identified improvement opportunities.Performs life cycle cost
analysis on design modification and equipment upgrade
options.Maintains an equipment replacement forecast and monitors
end of service life trends.Benchmarks maintenance capabilities
across Zeon to identify best practices and improve
performance.Monitors maintenance activities for repetitive
maintenance items and top reliability issues, then initiates
improvement projects as necessary.Track / publish standard
maintenance, reliability, storeroom performance metrics in order to
drive continuous improvement.Troubleshoots equipment performance
issues, evaluates equipment repair versus replacement and
recommends corrective actions.Mechanical IntegrityMaintains
equipment records and documentation for site equipment.Ensures the
Management of Change (MOC) and Mechanical Integrity (Ml)
requirements under OSHA's Process Safety Management regulation are
met.Ensures mechanical integrity practices are aligned with Zeon
corporate standards.Reviews all PSM Mechanical Integrity inspection
results for completeness and initiates appropriate corrective
action as necessary to ensure reliability and regulatory
compliance.Maintains all PSM equipment records in audit ready
condition. Supervises:Supervises Lead Maintenance Technician, Lead
Electrical/Instrumentation Technician, and Storekeeper.
Qualifications:Education:Bachelors in Mechanical Engineering is
preferred.Bachelors in Chemical or Electrical Engineering is
considered with appropriate experience.Experience:10+ years of
relevant experience is required.Broad technical knowledge of
mechanical, electrical and instrumentation equipment in a specialty
reactive chemical plant or refinery type operation required. Good
understanding of predictive and preventive maintenance reliability
techniques. Must possess knowledge of current applicable PSM and Ml
regulations to the industry (OSHA 1910.119, AP-510, APl-570,
APl-653).Knowledge of all plant operating areas and mechanical and
instrumentation systems in the plant. Minimum ten years related
experience in a specialty reactive chemical or refinery
manufacturing environment required. Experience in responsibility
for the direction and guidance of work groups.Other:Excellent
verbal and written communication skills are required.Strong MS
Office and personal computer knowledge is critical.Ability to
manage multiple projects simultaneously is essential.Must have
excellent business systems experience. Ability to work flexible
schedules as necessary is required. Must be able to manage time in
an environment of changing and multiple priorities.Work
Conditions:Office environment/Chemical Manufacturing Plant
environment. Extensive time will be spent in the plant environment.
Plant office environment with significant exposure to Plant
elements. Plant environment is a multi-acre site that includes high
noise levels, some exposure to fumes and dust, and at times working
with hazardous materials. This position is expected to spend a
significant portion of each shift walking through the plant up and
down stairs and ladders as required to adequately direct activities
in a large multi-acre facility.Benefits:Zeon employees enjoy growth
opportunities as well as a highly competitive salary and benefits
program. Zeon Chemicals does not discriminate in employment on the
basis of race, color, religion, national origin, age, sex, physical
or mental disability, or any other characteristic protected by
applicable law.
PI13824bf08d5a-25660-34255312
Keywords: Zeon Chemicals, Hattiesburg , Maintenance Manager, Professions , Hattiesburg, Mississippi
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